Six Ways to Solve Everyday Shop Problems, Smarter — This Week in the Shop, August 16

This week, six projects worth sharing — proof that the simplest fix is usually the one hiding in plain sight.


How to Join Round Rods Accurately

At first, I tried using masking tape to transfer the hole position, but it wasn't quite accurate enough for round rods and caused a slight misalignment. So this time, I used a cut piece of PVC pipe as a guide to align the holes more accurately. Another useful feature is that the PVC can flex slightly, allowing it to grip round rods even when the diameter isn't an exact match.

▶ Watch on YouTube ↗


Smart or Just Lazy?

I previously showed a method of making four star knobs at once from the round scraps left over from a hole saw. That method worked well, but this time I wanted to try starting from square stock instead. The four pieces are held with wedges, so it still works even if the sizes aren't perfectly matched. Once you build the jig, this method is about four times faster than making each knob one at a time — a real time-saver if you need to make a batch of them.

▶ Watch on YouTube ↗


How I Use My DIY Star Knob

Whenever I post a video making a star knob, I get comments asking what it's actually used for. Of course it works as a regular knob, but I also use it as the knob on a hold-down clamp. My earlier hold-down was built for thin stock, so this time I made a version that can handle thicker material too.

▶ Watch on YouTube ↗


You Can Join Wood Like This?

This time I tried a slightly different kind of loose-tenon joint. The cross-shaped center piece is made from plywood — solid wood would have a weak point depending on grain direction, so I chose plywood since it's less affected by fiber orientation. Adding glue when actually joining the pieces would make the connection even stronger. Material: zelkova.

▶ Watch on YouTube ↗


A Smarter Bolt Joint?

Joints that let you take something apart and reassemble it usually rely on ready-made connector hardware, but fitting that hardware often means a fairly large cutout. So this time I wondered if I could get a similar joint with much simpler hardware and as little cutting as possible. With a simple jig, you can reproduce the same T-shaped cut over and over. Setting up the jig takes a bit of effort, but the result is a simple, low-cost bolt joint — a great option if you'd rather not spend money on connector hardware.

▶ Watch on YouTube ↗


Chisel ASMR

Sharpened a chisel, so figured I'd get some practice in. This one's still new and a little tricky to control, but the edge is undeniably sharp. By the fourth face I finally started getting the hang of it — still plenty more practice needed. Chisel: @TempleToolCo. Wood: Alaskan yellow cedar.

Check out Temple Tools →

▶ Watch on YouTube ↗


A Note from Taku

Looking back over this week's six videos, what struck me is that "good" and "smart" aren't always the same thing. There's usually more than one path to the same result, and picking the simplest one that actually fits what you need right now might be the real skill.

— Taku and Masa

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1件のコメント

Could I buy your plans for the router table you make (on YouTube) and material list?

Eric Arndt

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